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Comparison of Features and Differences between DC Motors and AC Motors

Electric motors are machines that convert electrical energy into mechanical energy. Definition implies that electric motors take electrical energy as input and provide mechanical energy as output. Based on input electrical energy, motors are divided into two types: DC (direct current) motors and AC (alternating current) motors. These two types are further categorized into multiple types based on design and structure. They are utilized in various fields, including industries, automobiles, medical equipment, and robotics.

When purchasing a motor, some individuals may be uncertain about their selection. This article explains the features of DC and AC motors, highlighting the key differences between them. Furthermore, it will outline the appropriate applications for each type of motor, allowing you to choose your motor with confidence.



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  1. 1.DC (Direct Current) Motors
    1. 1.1.Pros of Using DC Motors
    2. 1.2.Cons of Using DC Motors
    3. 1.3.The Two Types of DC Motors
  2. 2.AC (Alternating Current) Motors
    1. 2.1.The Pros of Using AC Motors
    2. 2.2.The Cons of Using AC Motors
  3. 3.Differences Between DC and AC Motors
  4. 4.Summary


DC (Direct Current) Motors

DC Motors are motors that are powered by electricity flowing consistently in a single direction (direct current).

A graph showing direct current as a constant, steady flow over time

Figure1 : DC (Direct Current) 

Diagram of a DC motor showing magnetic flux, current flow, and force direction between north and south poles.

Figure2 : Principles of DC Motors


Pros of Using DC Motors

When compared to AC motors:

  • For the same power rating, DC motors are more compact in size.
  • DC motors have higher efficiency, especially when variable speed applications are under consideration.
  • The starting torque is relatively large.
  • It is easier to control DC motors for a wide range of speed curves by adjusting the voltage level.
  • DC motors have a quick response time for start, stop, and acceleration.


Cons of Using DC Motors

  •  DC motors, regarding brushed ones, have high maintenance needs because their brushes and commutators wear out over time.
  •   The operation of brushed DC motors is noisier.
  •   For heavy-duty applications, DC motors have a higher cost because strong magnets are required for generating a sufficient magnetic field.


The Two Types of DC Motors

DC motors are categorized into brushed DC motors and brushless DC motors, based on the presence or absence of brushes and a commutator. 

While brushed DC motors are simpler and lower in cost, they generate more noise due to the physical contact between brushes and the commutator, and they require regular maintenance as the brushes wear out over time. 

In contrast, brushless DC motors eliminate these drawbacks by removing brushes and commutators altogether. This not only results in quieter operation but also extends the motor's lifespan, enhances efficiency, and improves performance in high-speed or demanding applications. However, the cost is higher compared to that of brushed motors of the same output range.

For more details on these motor types, view our comprehensive guide on brushed and brushless DC motors.

Diagram comparing brushed and brushless DC motors, showing their components, including brushes, commutators, and sensors.

Figure 3 : Comparison of brushed and brushless DC motors.
(Left) A brushed DC motor uses brushes and a commutator.  (Right) A brushless DC motor uses a sensor.


AC (Alternating Current) Motors

As the name suggests, AC motors are powered by AC current, which is periodic in nature and keeps switching direction.

Voltage waveform representing alternating current, with periodic positive and negative cycles.

Figure 4 : AC (Alternating Current)


AC motors come in many types, but they can be broadly categorized into two main types: synchronous motors and induction motors (also known as asynchronous motors). 

A synchronous motor has coils in the stator and a rotor with permanent magnets, so the rotor rotates at the same speed as the rotating magnetic field. The speed is proportional to the frequency of the current, and this phenomenon is referred to as "synchronization."

An induction motor, also known as an asynchronous motor, is a type of motor that generates electromotive force in its coils through electromagnetic induction, causing them to rotate. While it has coils in the stator, similar to a synchronous motor, the rotor differs in that it consists of short-circuited coils. In the case of an induction motor, the rotor rotates at a speed slightly lower than that of the rotating magnetic field.


AC motors can be powered using AC signals from electricity transmitted from a power plant, or output energy coming from an inverter connected to solar or a battery.


The Pros of Using AC Motors

When compared to DC motors:

  • The structure is simple and durable, with easy maintenance
  • Higher efficiency for long-term use at a constant speed
  • Capable of stable operation even under heavy loads
  • Relatively lower noise compared to brushed DC motors
  • For the same output range, AC motors cost less.


The Cons of Using AC Motors

  • Difficult to control speed and torque compared to DC motors.
  • Lower responsiveness in starting, stopping, and acceleration compared to DC motors.
  • Relatively low starting torque.


Differences Between DC and AC Motors

The above sections in this article discuss the differences between DC and AC motors in detail. This section provides a recap and presents a comprehensive comparison between DC and AC motors. 


Feature

DC Motors

AC Motors

Type

Both brushed and brushless DC motors

Both synchronous and induction (asynchronous) motors

Power Supply

DC (direct current)

AC (single or three-phase alternating current

Input Terminals

2 input terminals labelled as positive (+) and negative (-)

3 input terminal

Design &
Maintenance

Brushed motors require regular maintenance due to brush wear and commutator degradation over time.
For brushless DC motors, the absence of these components significantly reduces maintenance efforts.

The structure is simple and durable, with easy maintenance.

Noise

Brushed DC motors are prone to generating noise.
For brushless DC motors, they can operate with low noise because they do not have brushes and commutators.

Relatively minimal

Armature
Characteristics

The armature is on the rotor section.

The armature is on the stator section.

Controllability

Capable of flexible response to a wide range of speed control.

The controllability of the motor itself is lower than that of DC motors, and advanced controllers are required for a wide range of speed control.

Self-Start
Capability

Always self-starting

Synchronous motors and single-phase induction motors are not self-starting, whereas three-phase induction motors are self-starting.

Response Time

Respond quickly to voltage changes.

Respond slower than DC motors.

Efficiency

For applications where speed changes are frequent, DC motors are more efficient than AC motors.

For applications that require continuous operation at a constant speed, AC motors are more efficient than DC motors.

Main Application

Small household appliances, precision machinery, medical devices, automotive electrical equipment, etc

Large household appliances, industrial pumps, belt conveyors, cranes, etc


Mabuchi Motor develops and supplies small brushless DC (BLDC) motors for demanding industrial and medical applications. Our product series is designed to deliver the reliability and precision required for automation in industrial settings and for high-performance medical devices.

View Our BLDC Series


Summary

It is important to carefully determine the necessary specifications based on the application, as DC motors and AC motors have different characteristics.
We offer a wide range of brushless DC motors tailored for various applications. If you are unsure about motor selection or would like assistance with selecting samples, please don't hesitate to contact us.

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